Complete Guide to Preventive and Predictive Maintenance

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Author: Joel Levitt

Publisher: N.A

ISBN: 9780831134419

Category: Business & Economics

Page: 398

View: 1666

This best-selling and thoroughly revised reference shares the best practices, victories, essential steps for success, and yes, the mistakes, which the author has gleaned from working with countless organizations over a 30-year period.--Back cover.

Managing Factory Maintenance

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Author: Joel Levitt

Publisher: Industrial Press Inc.

ISBN: 9780831131890

Category: Business & Economics

Page: 298

View: 7823

Tap into Joel Levitt's vast array of experience and learn how to improve almost any aspect of your maintenance organization (including your own abilities)! This new edition of a classic first educates readers about the globalization of production and the changing of the guard of maintenance leadership, and then gives them real usable ideas to aid in these areas. Completely reorganized so that material is presented within the context of major sections, the second edition tells the story of maintenance management in factory settings. It provides coverage of potential problems and new opportunities, what bosses really want, specifics for improvement of maintenance and production, World Class Maintenance Management revisited and revised, quality improvement, complete coverage of current maintenance practices, processes, process aids, interfaces and strategies, as well as personal and personnel development strategies. Contains a specialized glossary so users can more easily understand the specialized language of factory maintenance. Provides specific "how-to" tips and concrete techniques and examples for continuous improvement. Updates the 20 steps to world class maintenance to include the 6 areas of focus for world class maintenance. Includes a completely updated maintenance evaluation questionnaire that reflects new techniques and technologies. Breaks down and explains the three-team approach to maintenance work. Offers new sections on: managing shutdowns, craft training, and communications. Contains major revisions to the RCM discussion and includes a new discussion about PMO.

Industrie 4.0

Wie cyber-physische Systeme die Arbeitswelt verändern

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Author: Volker P. Andelfinger,Till Hänisch

Publisher: Springer-Verlag

ISBN: 3658155574

Category: Business & Economics

Page: 271

View: 9228

Dieses praxisorientierte Fachbuch informiert eingehend über die Entwicklung der Industrie 4.0. Die faszinierenden technologischen Möglichkeiten und die komplette Verzahnung von Produktions- und Logistikprozessen erscheinen als eine große wirtschaftliche Chance und bergen dennoch auch Risiken. Wie definiert man Industrie 4.0? Welche Folgen hat die Digitalisierung unseres Arbeits- und Privatlebens? Geht mit Industrie 4.0 eine erhöhte Arbeitslosigkeit einher und wie verändert sich die Qualität unserer Arbeitsplätze? Die Autoren beantworten diese Fragen und beschreiben dabei die Entwicklung der Industrie 4.0 im historischen Kontext bis zum heutigen Stand. Den Lesern wird ein Ausblick auf spannende zukünftige Entwicklungen geboten. Neben technischen Aspekten werden auch Themen der IT-Sicherheit, des Datenschutzes und der Privatsphäre beleuchtet. Ein großer Teil des Buches widmet sich gesellschaftlichen Themen, denn Industrie 4.0 wird die Arbeits- und Lebenswelten der Menschen gravierend verändern. Ein hilfreicher und äußerst informativer Beitrag für ein besseres Verständnis von Industrie 4. 0 sowie den damit verbundenen Potenzialen und Risiken, der gleichzeitig wertvolle Tipps für eine gute Vorbereitung auf die durch Industrie 4.0 hervorgerufenen Veränderungen liefert.

Industrie 4.0. Predictive Maintenance. Wunsch oder Wirklichkeit?

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Author: Robert Komorowsky

Publisher: N.A

ISBN: 9783668796065

Category:

Page: 34

View: 6937

Studienarbeit aus dem Jahr 2018 im Fachbereich Informatik - Wirtschaftsinformatik, Note: 1,7, Hochschule Aalen, Veranstaltung: International Project Management, Sprache: Deutsch, Abstract: Wir bewegen uns im Zeitalter der Industrie 4.0, die die Unternehmen mit modernster Informations- und Kommunikationstechnik verzahnt. Der größte Beweggrund dieser Entwicklung ist die schnell zunehmende Digitalisierung der Wirtschaft. Ein populärer Anwendungsbereich der Industrie 4.0 ist Predictive Maintenance. Predictive Maintenance wird als ein Schlüsselthema in der Industrie 4.0 identifiziert und als eindeutige Voraussetzung für zukünftigen Erfolg in der Wartung gesehen. Der Begriff "Predictive Maintenance" (PM) lässt sich mit dem Begriff "vorausschauende Wartung" ins Deutsche übersetzen. Das Ziel von PM besteht darin, Zustandsdaten von technischen Anlagen zur Vorhersage von möglichen Ausfällen der Maschinen sowie Maschinenteilen zu nutzen. Insbesondere für produzierende Unternehmen ist PM von großer Bedeutung, da diese überwiegend für ihre Wartungsarbeiten PM einsetzen, allerdings nur für bekannte oder vermutete Ursache-Wirkungs-Zusammenhänge. Nur wenn der Technologie bekannt ist, dass eine Änderung der Charakteristik auf einen sich anbahnenden Schaden hinweist, kann man die Anlagen im Sinne einer vorausschauenden Wartung nutzen. PM wird daher aktuell noch recht unkritisch betrieben. Defizite herrschen hinsichtlich der zuverlässigen Quantifizierung von Instandhaltung sowie notwendigen Instandhaltungsmaßnahmen. Daher kann auch der wirtschaftliche Erfolg von PM nur geschätzt werden, und zwar aufgrund der Weiterentwicklung von Technik aber auch unterschiedlicher äußerer Einflussfaktoren, die nie komplett ausgeblendet beziehungsweise herausgerechnet werden können. Alles in allem kann man also festhalten, dass weder bewiesen ist, dass PM tatsächlich zu Einsparungspotenzialen führt noch, dass mithilfe von PM überhaupt in die Zukunft geblickt werden kann, d.h. Vorhersagen übe

Maintenance Planning, Scheduling, and Coordination

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Author: Don Nyman,Joel Levitt

Publisher: Industrial Press Inc.

ISBN: 9780831131432

Category: Technology & Engineering

Page: 228

View: 1894

Well-planned, properly scheduled, and effectively communicated jobs accomplish more work, more efficiently, and at a lower cost. This work will disturb operations less frequently, and be accomplished with higher quality, greater job satisfaction, and higher organizational morale than jobs performed without proper preparation. Maintenance Planning, Scheduling Coordination focuses on and deals specifically with the preparatory tasks that lead to effective utilization and application of maintenance resources. It is a vital training document for planners, an educational document for those to whom planners are responsible, and a valuable guide for those who interface with the planning and scheduling function and are dependent upon the many contributions of planning and scheduling operational excellence.

Planning and Control of Maintenance Systems

Modeling and Analysis

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Author: Salih O. Duffuaa,A. Raouf,John Dixon Campbell

Publisher: John Wiley & Sons

ISBN: 9780471179818

Category: Technology & Engineering

Page: 371

View: 9165

The ultimate guide to optimal maintenance of industrial systems. In an era where the timely delivery of quality products is crucial to success in the global marketplace, the maintenance of systems involved in production processes must be carried out with maximum efficiency --and minimum downtime. Planning and Control of Maintenance Systems is the first book to address maintenance and repair from an engineering perspective. Using the innovative concept of total productive maintenance (TPM) and written by three renowned experts in statistics, operations research, and engineering, it is an essential tool for planning a maintenance system using statistical and optimization techniques in order to avert equipment failure. Suitable for engineers and managers in capital-intensive industry, as well as for first-year graduate students and undergraduates in mechanical or industrial engineering, this book offers: * A presentation of statistical models for load forecasting and capacity planning, productivity measurement, and quality control * Discussions of maintenance materials control, designing a maintenance training program, performing maintenance audits, developing a continuous improvement plan, and more, using many case studies and examples * A complete exploration of computerized maintenance management systems (CMMS), with details on designing and evaluating information systems * Guidelines for monitoring equipment using diagnostic technology, and how to fit preventive maintenance into a busy production schedule.

MAINTENANCE ENGINEERING AND MANAGEMENT

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Author: V. VENKATARAMAN

Publisher: PHI Learning Pvt. Ltd.

ISBN: 8120331303

Category: Technology & Engineering

Page: 248

View: 3551

This text is an accessible and comprehensive guide to the principles, practices, functions and challenges of maintenance engineering and management. With a strong emphasis on basic concepts and practical techniques throughout, the book demonstrates in detail how effective technical competencies in maintenance management can be built in engineering organizations. The book thus provides students and practising engineers alike with the methodologies and tools needed to understand and implement the systems approach to maintenance management. The major goals for the text include : To provide a good understanding of different types of maintenance management systems such as breakdown, preventive, predictive, proactive. To explain benefits of planned maintenance. To explain condition-based monitoring techniques with focus on vibration monitoring, thermography, and motor condition monitoring. To stress the role of reliability engineering in maintenance with tools like Failure Mode and Effect Analysis, Root Cause Analysis, and Criticality Matrix. To explain activities of maintenance planning with focus on shutdown planning, human resources development, and tools employed for monitoring. To emphasize management functions such as procurement of spares, measurement of maintenance effectiveness, etc. To give an overview of project management tools such as PERT etc. To introduce computerized maintenance management systems. To explain the basics of hazard analysis and fault tree analysis. Review questions in each chapter, worked-out examples wherever applicable, case studies and an exclusive appendix on “Selected Questions and Answers” are all designed to provoke critical thinking. This text is suitable for undergraduate and postgraduate courses in Maintenance Engineering taught in the department of mechanical engineering in almost all universities.

Maintenance Engineering Handbook, Eighth Edition

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Author: Keith Mobley

Publisher: McGraw Hill Professional

ISBN: 0071826645

Category: Technology & Engineering

Page: 672

View: 8783

The Most Complete, Current Guide to Every Aspect of Maintenance Engineering Extensively updated to cover the latest technologies and methods, Maintenance Engineering Handbook, Eighth Edition offers in-depth details on identifying and repairing faulty equipment. This definitive resource focuses on proven best practices for maintenance, repair, and overhaul (MRO), inventory management, root-cause analysis, and performance management. This thoroughly revised edition contains new chapters on: Reliability-based maintenance Preventive maintenance Sustaining maintenance Ultrasonics Operating dynamics Simplified failure modes and effects analysis Criticality analysis Process and value-stream mapping Featuring contributions from noted experts in the field, this authoritative reference will help you to successfully reduce excessive downtime and high maintenance costs by detecting and mitigating repetitive failures. Comprehensive coverage of: Organization and management of the maintenance function * Best practices for maintenance and predictive maintenance * Engineering and analysis tools * Maintenance of mechanical, electrical, and facilities equipment

Predictive Maintenance

Maschinenfehler und -ausfälle im Vorfeld erkennen

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Author: Anja Schlatt

Publisher: GBI Genios Wirtschaftsdatenbank GmbH

ISBN: 3737956006

Category: Business & Economics

Page: 7

View: 1922

Moderne Datenbank- und Sensortechnologien eröffnen die Möglichkeit, die Instandhaltung von Maschinen vorausschauend durchzuführen. Die über Sensoren bereitgestellten Daten werden verknüpft und analysiert, um den Maschinenzustand permanent zu überwachen und notwendige Maintenance-Maßnahmen zu indizieren. Die Vorteile der vorausschauenden Instandhaltung liegen in der Vermeidung ungeplanter Maschinenstillstände, der Einhaltung der Produktqualität sowie letztlich in der Senkung der Instandhaltungskosten. Maschinenbauer setzen zukünftig auf eine Ausweitung des Servicegeschäfts für ihre Anlagen durch Predictive-Maintenance-Lösungen. Der Markterfolg dieser Lösungen hängt davon ab, wie intelligent die Maschinen- und Prozessdaten erfasst und miteinander verknüpft werden.

Springs

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Author: N.A

Publisher: N.A

ISBN: N.A

Category: Springs (Mechanism)

Page: N.A

View: 5562

Facility Inspection Field Manual: A Complete Condition Assessment Guide

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Author: Bernard T. Lewis,Richard Payant

Publisher: McGraw Hill Professional

ISBN: 0071414746

Category: Technology & Engineering

Page: 352

View: 7380

Get longer, safer system operating life for every facility maintenance dollar! How do you efficiently manage facility infrastructure? You turn to this hands-on, answer-packed, time- and money-saving guide designed for every facility manager who has to do more with less. It shows you how to conduct seamless facility condition inspections that provide an overall snapshot of the current condition of your facility, generating enormous amounts of priceless information that will help you reduce or eliminate downtime and keep your facility humming. This comprehensive, portable toolkit packs everything you need to: * Continually assess the condition status of every aspect of a building: all of its systems and equipment, components and subcomponents *Identify deficiencies before they become major problems * Get better performance from every system

Surviving the Spare Parts Crisis

Maintenance Storeroom and Inventory Control

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Author: Joel Levitt

Publisher: Industrial Press

ISBN: 9780831136048

Category: Business & Economics

Page: 312

View: 8846

The maintenance spare parts business is in turmoil. There have been fundamental changes in the sale, distribution, and storage of spare parts needed to maintain machinery and other physical assets. The key to uptime in manufacturing is managing risk, and Surviving the Spare Parts Crisis: Maintenance Storeroom and Inventory Control by Joel Levitt describes how to evaluate risk in the inventory. Levitt shares knowledge he has gained over more than 30 years of consulting companies and providing training to professionals who are facing problems with their spare parts inventory. His latest book shows how the maintenance department can provide better support to purchasing agents and buyers. It provides dozens of ideas to properly reduce inventory, reduce usage, and save money in parts, all while maintaining service levels. This text is the only one available that not only covers the conventional wisdom, but also deals with the new realities of today's market space. This is an ideal resource for maintenance managers, planners, and engineers; parts specialists; supply chain managers; and anyone involved in purchasing.

Maintenance Planning and Scheduling Handbook 3/E

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Author: Richard (Doc) Palmer

Publisher: McGraw Hill Professional

ISBN: 0071784128

Category: Technology & Engineering

Page: 912

View: 687

The fully updated industry-standard guide to maintenance planning and scheduling Written by a Certified Maintenance and Reliability Professional (CMRP) with more than three decades of experience, this thoroughly revised resource provides proven planning and scheduling strategies that will take any maintenance organization to the next level of performance. The book covers the accuracy of time estimates, the level of detail in job plans, creating schedules, staging material, utilizing a CMMS, and more, all designed for increasing your workforce without hiring. Maintenance Planning and Scheduling Handbook, Third Edition features major additions to the business case for planning and scheduling, new case studies, an expanded chapter on KPIs with sample calculations, a new chapter on successful outage management, and a new appendix illustrating how to easily conduct an in-house productivity study. New discussions reveal how the principles of planning and scheduling closely follow the timeless management principles of Dr. W. Edwards Deming and Dr. Peter F. Drucker. This comprehensive guide delivers the experience, advice, and know-how necessary to establish a world-class maintenance operation. Detailed coverage of: The business case for the benefit of planning Planning principles Scheduling principles Dealing with reactive maintenance Basic planning Advance scheduling Daily scheduling and supervision Forms and resources The computer in maintenance How planning interacts with preventive maintenance, predictive maintenance, and project work How to control planning and use associated KPIs for planning and overall maintenance Shutdown, turnaround, overhaul, and outage management Conclusion: start planning

Juran's Quality Handbook: The Complete Guide to Performance Excellence, Seventh Edition

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Author: Joseph A. Defeo

Publisher: McGraw Hill Professional

ISBN: 125964362X

Category: Technology & Engineering

Page: 1200

View: 2473

The cornerstone text onquality management and performance excellence – thoroughly revised to reflectthe latest challenges and developments The “body of knowledge” for the science ofquality management and performance excellence for more than half-a-century, Juran’s Quality Handbook has been completely updated to meetthe ever-changing needs of today’s business and quality professionals. Underthe guidance of a team of top experts, this authoritative resource demonstrateshow to apply the right methods for delivering superior results and achievingexcellence in any organization, industry, or country. Juran’s Quality Handbook, Seventh Edition provides you with a complete roadmap forthe discipline -- clearly written to make sure you know where you are in theprocess and what you must do to reach the next level. Within its pages, youwill find A-Z coverage – from key concepts, methods, research, and tools topractical applications on the job. Here’s why this is the best edition yet: • Updated chapters on Lean, Six Sigma and the Shingo Prize • NEW chapters on Risk Management and Building a Quality Management System • NEW material on the history of quality management • All ISO and other regulatory standards have been updated • NEW statistical tables, charts, and data • Examples and case studies throughout demonstrate how others have appliedthe methods and tools discussed in real-world situations